Analysis, Synthesis, and Design of Chemical Processes 5th Edition

Analysis, Synthesis, and Design of Chemical Processes 5th Edition by Richard Turton, ISBN-13: 978-0134177403
[PDF eBook eTextbook]

Series: Prentice Hall International Series in the Physical and Chemical Engineering Sciences
Hardcover: 1520 pages
Publisher: Prentice Hall; 5 edition (June 22, 2018)
Language: English
ISBN-10: 9780134177403
ISBN-13: 978-0134177403

The Leading Integrated Chemical Process Design Guide: With Extensive Coverage of Equipment Design and Other Key Topics

More than ever, effective design is the focal point of sound chemical engineering. Analysis, Synthesis, and Design of Chemical Processes, Fifth Edition, presents design as a creative process that integrates the big-picture and small details, and knows which to stress when and why. Realistic from start to finish, it moves readers beyond classroom exercises into open-ended, real-world problem solving. The authors introduce up-to-date, integrated techniques ranging from finance to operations, and new plant design to existing process optimization.

The fifth edition includes updated safety and ethics resources and economic factors indices, as well as an extensive, new section focused on process equipment design and performance, covering equipment design for common unit operations, such as fluid flow, heat transfer, separations, reactors, and more.

– Conceptualization and analysis: process diagrams, configurations, batch processing, product design, and analyzing existing processes
– Economic analysis: estimating fixed capital investment and manufacturing costs, measuring process profitability, and more
– Synthesis and optimization: process simulation, thermodynamic models, separation operations, heat integration, steady-state and dynamic process simulators, and process regulation
– Chemical equipment design and performance: a full section of expanded and revamped coverage of designing process equipment and evaluating the performance of current equipment
– Advanced steady-state simulation: goals, models, solution strategies, and sensitivity and optimization results
– Dynamic simulation: goals, development, solution methods, algorithms, and solvers
– Societal impacts: ethics, professionalism, health, safety, environmental issues, and green engineering
– Interpersonal and communication skills: working in teams, communicating effectively, and writing better reports

This text draws on a combined 55 years of innovative instruction at West Virginia University (WVU) and the University of Nevada, Reno. It includes suggested curricula for one- and two-semester design courses, case studies, projects, equipment cost data, and extensive preliminary design information for jump-starting more detailed analyses.

Table of contents:

Cover……Page 0
About This E-Book……Page 2
Title Page……Page 3
Copyright Page……Page 4
Dedication Page……Page 5
Contents……Page 6
Preface……Page 26
About the Authors……Page 31
List of Nomenclature……Page 32
Chapter 0 Outcomes Assessment……Page 42
SECTION I Conceptualization and Analysis of Chemical Processes……Page 49
Chapter 1 Diagrams for Understanding Chemical Processes……Page 52
Chapter 2 The Structure and Synthesis of Process Flow Diagrams……Page 90
Chapter 3 Batch Processing……Page 130
Chapter 4 Chemical Product Design……Page 155
Chapter 5 Tracing Chemicals through the Process Flow Diagram……Page 168
Chapter 6 Understanding Process Conditions……Page 182
SECTION II Engineering Economic Analysis of Chemical Processes……Page 204
Chapter 7 Estimation of Capital Costs……Page 206
Chapter 8 Estimation of Manufacturing Costs……Page 236
Chapter 9 Engineering Economic Analysis……Page 272
Chapter 10 Profitability Analysis……Page 313
SECTION III Synthesis and Optimization of Chemical Processes……Page 360
Chapter 11 Utilizing Experience-Based Principles to Confirm the Suitability of a Process Design……Page 363
Chapter 12 Synthesis of the PFD from the Generic BFD……Page 386
Chapter 13 Synthesis of a Process Using a Simulator and Simulator Troubleshooting……Page 418
Chapter 14 Process Optimization……Page 500
Chapter 15 Pinch Technology……Page 541
Chapter 16 Advanced Topics Using Steady-State Simulators……Page 583
Chapter 17 Using Dynamic Simulators in Process Design……Page 625
Chapter 18 Regulation and Control of Chemical Processes with Applications Using Commercial Software……Page 669
SECTION IV Chemical Equipment Design and Performance Process Equipment Design and Performance……Page 714
Chapter 19 Process Fluid Mechanics……Page 716
Chapter 20 Process Heat Transfer……Page 776
Chapter 21 Separation Equipment……Page 865
Chapter 22 Reactors……Page 966
Chapter 23 Other Equipment……Page 1028
Chapter 24 Process Troubleshooting and Debottlenecking……Page 1086
SECTION V The Impact of Chemical Engineering Design on Society……Page 1129
Chapter 25 Ethics and Professionalism……Page 1131
Chapter 26 Health, Safety, and the Environment……Page 1164
Chapter 27 Green Engineering……Page 1191
SECTION VI Interpersonal and Communication Skills……Page 1208
Chapter 28 Teamwork……Page 1209
Chapter 29 Written and Oral Communication……Page 1232
Chapter 30 A Report-Writing Case Study……Page 1265
Appendix A Cost Equations and Curves for the CAPCOST Program……Page 1283
Appendix B Information for the Preliminary Design of Fifteen Chemical Processes……Page 1311
Appendix C Design Projects……Page 1404
Project 1 Increasing the Production of 3-Chloro-1-Propene (Allyl Chloride) in Unit 600……Page 1406
Project 2 Design and Optimization of a New 20,000-Metric-Tons-per-Year Facility to Produce Allyl Chloride at La Nueva Cantina, Mexico……Page 1419
Project 3 Scale-Down of Phthalic Anhydride Production at TBWS Unit 700……Page 1423
Project 4 The Design of a New 100,000-Metric-Tons-per-Year Phthalic Anhydride Production Facility……Page 1430
Project 5 Problems at the Cumene Production Facility, Unit 800……Page 1434
Project 6 Design of a New, 100,000-Metric-Tons-per-Year Cumene Production Facility……Page 1443
Index……Page 1446
Credits……Page 1549

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